What needle and nozzle setup for HVLP spraying.

What Needle What Nozzle?

Best Set Up For An Apollo Precision-6 HVLP

1. Topcoats (waterborne finishes, cabinet finishes)

Best general setup

  • Needle/Nozzle: 1.3 – 1.5 mm

  • Air Cap: BHS (High-Efficiency / High Solids cap)

  • Pressure: ~ 5.5 – 6.5 PSI

 

This is the sweet spot most pros use for cabinet finishing because it balances atomization and control.

Typical coatings using this setup

  • Renner 851

  • Envirolak Clears

  • General Finishes Enduro

  • Milesi Waterbornes 


 

Pro tip:
If the finish is very thin, drop to 1.0 – 1.3 mm for better control.


2. Primers

Primers are thicker and need more fluid.

Best setup

  • Needle/Nozzle: 1.8 - 2.0 mm

  • Air Cap: CHS (High Solids Cap)

  • Pressure: 6.5+ PSI

 

This gives enough material flow without starving the turbine. 


Typical primers using this setup

  • Renner 643

  • Renner 648

  • ICRO primers

  • Heavy Surfacing Primers

  • Envirolak 170 



3. Sealers

Sealers are thinner and atomize easily.

Best setup

  • Needle/Nozzle: 1.3 mm

  • Air Cap: BHS

  • Pressure: 5.5 – 6.5 PSI



4. Clear Coats / Fine Finishes

For the highest quality finish:

  • Needle/Nozzle: 1.3 mm

  • Air Cap: BHS

  • Fluid: slightly reduced if needed

 


Pro Tips for Turbine HVLP (Important)

1. Use larger tips than compressor guns

Turbine air is lower pressure but higher volume, so it needs larger needles.

Typical turbine sizes:

  • 1.0 – 1.3 mm → thin finishes

  • 1.3 – 1.5 mm → topcoats

  • 1.8 - 2.0 mm → primers


2. Control the fluid before reducing

Pros adjust in this order:

  1. Fluid knob

  2. Fan width

  3. Distance

  4. Only then reduce coating

 

Too much reduction causes runs and poor build.


3. Keep the gun closer

Turbine sprayers work best at:

4–6 inches from surface

Farther away = dry spray.


4. Move slower than airless

HVLP requires a slower pass to maintain a wet edge.


5. Always strain coatings

Use 100–150 mesh strainers for waterborne coatings.


Apollo Precision-6 “Pro Cabinet Shop” Setup

If I walked into a cabinet shop using that turbine, I'd expect:

Coating Needle Air Cap
Primer 1.8 mm CHS
Topcoat 1.3 - 1.5 mm BHS
Clear 1.0 – 1.3 mm BHS
Sealer 1.3 mm BHS

Extra Pro Tricks (Most people don't know these)

1. Warm the finish

Putting waterborne finish in warm water for 5 minutes lowers viscosity and sprays smoother.

2. Add retarder for waterborne

Prevents dry spray from turbine heat.

3. Set the fan wide but not full

80–90% fan width atomizes better.

4. Use a test pattern

Spray cardboard until you see:

✔ cigar-shaped pattern
✔ no heavy edges
✔ even droplets


My recommendation for your Apollo Precision-6

If you're spraying cabinets:

Buy these three setups

  • 1.0 mm BHS cap – clears & fine finishes

  • 1.3 - 1.5 mm BHS cap – most topcoats

  • 1.8 - 2.0 mm CHS cap – primers

That combination covers almost every cabinet finish system.

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